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Drop forging manufacturer
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Benefits of forged steel
- Forged steel require an initial cost for the design and making of dies. But it has low recurring cost for each parts,so drop forging gradually become more economical with large volume.
- During drop forging process, metals are shaped to follow the designed shape of part while its internal grain deforms. Then, the grain is continuous throughout the part and make forged steel parts with improved strength. Therefore, forged steel has higher strength to weight ratio compared to cast steel,at least 20% higher.
- Forged steel is the right alternation of aluminum for its low cost in many applications. And forged steel has three times as strongth as aluminium although it is much heavier.
Background
For the advantages of drop forging, such as it can bear high power,this process is widely used for all industrial manufacturing. In all the metal forming process, we can say drop forging is the best solution for your steel parts. So today more and more buyers use drop forging as the production process,especially for those components in large production runs. Most drop forging manufacturers supply OEM service for their customers, so buyers can forge any shapes they like, of course, such shapes must comply with drop forging technology and the dimensions can not exceed the range of the largest forging press allows. There are many drop forging companies all over the world, and buyer can choose to custom drop forgings in any countries (USA, UK, Australia, China,etc) they like. In comparison, they prefer to buying in China for the low price. But due to the lack of understanding of Chinese drop forging industry, buyers do not know how to make the parts in China.
For the advantages of drop forging, such as it can bear high power,this process is widely used for all industrial manufacturing. In all the metal forming process, we can say drop forging is the best solution for your steel parts. So today more and more buyers use drop forging as the production process,especially for those components in large production runs. Most drop forging manufacturers supply OEM service for their customers, so buyers can forge any shapes they like, of course, such shapes must comply with drop forging technology and the dimensions can not exceed the range of the largest forging press allows. There are many drop forging companies all over the world, and buyer can choose to custom drop forgings in any countries (USA, UK, Australia, China,etc) they like. In comparison, they prefer to buying in China for the low price. But due to the lack of understanding of Chinese drop forging industry, buyers do not know how to make the parts in China.
![ultrasonic cleaning ultrasonic cleaning](/image/ultrasonic cleaning.jpg)
The process is brought about by high frequency electrical energy that is converted by a transducer into high frequency sound waves – ultrasonic energy. Its ability to clean drop forgings even the most tenacious substances from items derives from the core of the unit: the transducer. The cleaning power of a unit stems from the transducers performance.
![forged fittings forged fittings](/image/forged fittings.jpg)
Main forged fittings include: elbow, flange, tee, union, coupling, cap, etc.
Main standard: American standard ANSI, German standard DIN, Janpanese standard JIS and Chinese GB/T, etc.
![drop forging solution drop forging solution](/image/drop forging solution.jpg)
When we have such doubt or similar, just pls analyze the processes we may choose. Why use drop forging? Forging and casting are two very different manufacturing methods. When something is cast,the material is heated above its melting temperature and poured into a mold where it solidifies. When something is drop forged it is physically forced into shape while remaining in a solid state – although it is frequently heated.Below is our testing result on if drop forging is the best solution for steel parts production:
![why use drop forging why use drop forging](/image/why use drop forging.jpg)
Drop forged components make possible designs that accommodate the highest loads and stresses. Recent advances in drop forging technology have greatly increased the range of properties available in steel forgings. To the designer,the structural integrity of forgings means safety factors based on material that will respond predictably to its environment without costly special processing to correct for internal defects.
![closed die forging closed die forging](/image/closed die forging-5204.gif)
Closed die forging is distinct from open die forging, in which the die only comes into contact with part of the workpiece at a time.Initial costs for developing the processes and tooling for closed die forging can be quite high,but it is the most cost-effective forging method for high volume production,since recurring costs for each part are very low.In addition,closed die forging is capable of producing both symmetrical and non-symmetrical parts. Materials that frequently undergo closed die forging processes include high alloy steel, naval brass,carbon steel,aluminum,alloy metals,stainless steel,copper, nickel,tool steel and titanium.Closed die forgings are used particularly often by industries such as electronics,aerospace,automotive,commercial,manufacturing,semiconductor,construction,hardware and food processing.
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Drawing number
Drawing number is used to name a drop forging part so that we could check the part accordingly. In most cases,the drawing number(such as FLY151006) is made up of letter and numbers (letters could be the abbreviation of company namer, numbers could be the date or product serial number). When communicate with our customers, both of us will know which one we are talking about. And for next order, purchaser will just advise the drawing number in the PO.
![agricultural machinery agricultural machinery](/image/agricultural machinery-3522.jpg)
Agricultural machinery is one of the main industries we served for drop forging products. With over 10 years experience in exporting agricultural wear parts to overseas market, like Spain, Italy, UK, etc, CFS now could offer a completed forging solution for agricultural needs including product design, drop forged dies making, forging, machining, heat treatment, surface finish, assembling, package, delivery, etc. We now have the most advanced production lines in China, could serve agricultural forgings in different specifications so that it could fit for all machines. All our agricultural drop forgings are made for agricultural equipment manufacturers or agricultural wear parts dealers.
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In 1967, the first machinery industry ministry presided the nationwide "drop forging industry technology symposium", at the meeting first time speaking and recommended many European and American technology and equipments,and each of the participants get a beautifully printed, injustice to develop the foreign forging equipment atlas and visited the research progress in military colleges and universities. Despite the "cultural revolution" has already begun, people'pursuing the spirit of science and technology progress has not been fully beat, the drop forging industry was still improving in the 70 s, such as to produce the double column drop-down type hydraulic press, hydraulic die forging hammer, etc. It is a pity that these equipments did not play a much role in production, gradually withdrawn. In the 80s, after the implementation of the "reform and opening up" in our country, from quality to quantity, drop forging industry has a new development of comprehensive.
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Step 1: Remove Spark Plug
The best way to ensure that you are not hurt by some mysterious accident is to remove the spark plug from the stump grinder. This way, you will not need to worry about someone accidentally starting the stump grinder while you are working on the teeth.