Drop forging manufacturer


Home » News » Page 8
Although the cost of drop forging dies may be relatively high,for piece price,it is very cost-effective.With drop forging process,the metal products can not only be in a low cost,but also win tough and durable characteristics.So that is why people say drop forging has low recurring cost and is the most beneficial production method for long runs.Of course,small quantities can be also offered,but more economocal with increased volume.Compared to cast or machined process,drop forging can produce metal products with a high strength-to-weight ratio.Also,it  has less chance of flaws and low injection rate.

So,when you are interested in sourcing for drop forging supplier.Fly Forge can be your one stop shop.Our quick turnaround times and impressed services are the best in drop forging industry.
Steel forging is a metal forming process of shaping metals using the compressive force.The steel forging process is a bifurcated depending on the temperature at which it is preformed.Steel forging helps in shaping of the molten metal onto desired shape and size.It is one of the essiontial techniques in industry that are majorly reliant on machineries.Steel forging has gone simpler with the time.Main classifications of steel forging are carbon steel forging,alloy steel forging,stainless steel forging.

The traditional ways of steel forging lacks in various aspects.From being low on durability to prone to corrosion,there are numerous drawbacks.Metal enforced with steel can go a long way in terms of durability and evading corrsion.Closed die forgings for precison components are high on tensile strength.The imposed metals are used in the forging process of disc and sleeves that make cost conscious and quality product.
age hardening for steel forging
Age hardening,also called precipitation hardening,is a type of heat treatment commonly used for steel forging.Its name comes from the point in the hardening process in which the 
steel forging is aged,can be heated for an extended of time or keep it stored at a lower temperature for an extended period before use to form precipitates.This treatment is used on malleable alloys,such as steel for closed die forging.

Age hardening process will prevent the plastic deformation of steel forging parts.Thus,to increase the strength and other properties of products,but plastic deformation and toughness is low.Alloys created by the age hardening process have many uses,especially in applications where high strength and good performance at high temperatures are needed.If you need to make your parts in steel forged with age hardening treatment,also pls contact us. 
One of the most popular forms of forged metal is steel forged. Forged steel is an often used metal for forging because it is a very sturdy steel that can withstand the high heat that is required by the forging machine to make the metal malleable enough to shape. The metal is warmed to a high degree of heat because when you drop forge metals the metal is placed in the machine and a hammer press slams down onto the metal, forcing it against the die. The heated malleability of the metal combined with the force of the hammer shoving the metal against the die usually makes shaping forged steel relatively easy. Because of this ease of shaping the sheets of metal can be processed into their required shapes pretty quickly.

Thus,we can see steel forged products will no matter give you a price advantage,but also the properties are also quite reliable. As a steel forged manufacturer in China, we can make all kinds of different steel forgings as you need. Just contact us right now for your steel forged parts, we will advise in a most cost-effective way for your products.
Now there are 7 production lines of closed die drop forging in our factory with forging presses ranging from 300t to 2500t.All these forging presses can be used to forge products in different dimensions.From the point of most people's view,the tooling cost of drop forging is higher than casting tooling.It is without doubt that forging cost more due to its nature and advantages.But in spite of this,you get what you pay,it is rewarding.Our production capabilities are not limited to drop forging,but also machining is also one of our advantages.To serve our customers better,we are also equiped with some machining equipments from drilling machine to CNC,so that machining can be done in our company.

Besides,our in-house heat treatment will also help us to offer you our competitive prices.So comparing with other forging factories and trading compaines,we are always your top and wide choice for drop forging products.Any interest in such process,just pls contact us!
As a professional closed die forging company in China,we are equipped with seven closed die forging production lines for the requirements of different shape products,that is why we can customize closed die forgings for all the industry applications.

In our forging workshop,forging equipment for each production line is different,currently,we have forging presses in 300t,400t,600t,1000t,1250t,1600t,2500t.Forging presses with larger tons are used for closed die forgings in large shapes&dimensions.Also production steps may be varied from the shapes of products.For shaft type products,steps of closed die forging process are just five,that is cutting billets,heating by medium frequency furnace,drop forged by forging press,trimming by punching machine,last step is shot blasting.Thus,we will see a forged shaft product is finished,such shaft type product is the most simple way to make.
closed die forging optionClosed die forging is a form of impression die forging that uses two or more dies.It does not depend on flash formation to completely fill the die.Material is formed in a cavity that allows little or no escape of excess material, thus placing greater demands on die design. More elaborate die designs provide for more complex shapes than the open-die forging process. A variety of metals and alloys cans be forged using closed die forging process.

Closed Die Forging is largely focused on extremely high quality applications.Closed die forged materials are required where strength,reliability and resistance to fatigue are top most considerations.As such,forged materials are found throughout the automotive,aerospace and defense industries. 
Before placing an order,you will first get several quotations from potential closed die forging suppliers,some are manufacturers and some are trading companies.Importing closed die forging from China has been a popular trend for clients for its price advantage.And it has been too easy for purchasing manager with the sign-off to pick the "cheapest" 
quote without understanding what quality and partnership he is getting.

What we would like to remind you is that it will be a big mistake if just choose your closed die forging supplier who provides you the cheapest quotation.Just as a Chinese going says:"You get what you pay for".For distance factor,foreign customers can only find closed die forging suppliers from search engine.It is not actual for them to visit the potential suppliers right away for high travel expense.So quotation is the most direct factor they can consider a supplier.As a closed die forging company,we suggest more consideration factors,for example,if the supplier is manufacturer or not,what the capabilities are,lead time,ect.All these factors will help you to choose a most suitable supplier in a comprehensive way.Well because that's what we have here and if we quote a customer for closed die forging,we must make it work and work to the best of it's ability for it to be a profitable and sustainable project.
Although closed die forging can produce the strongest steel parts and other advantages,there are only few closed die forging factories in China for its less application than casting.So lacking a good supplier for closed die forging parts has become a common problem for foreign clients.Today a customer from Australia contacted and told us that he is a forging distributor and as now they are getting more and more enquiries for these small closed die forging(mould forging) parts,but they do not have a good supplier.So they are in urgent to find such a supplier.

Were you able to find a good source for closed die forging parts? You may find out there are very few Chinese manufacturers that could satisfy your companies' needs. We are a Chinese company with our own forging factory in Ningbo China.We build very precise and high quality closed die forging parts exclusively for companies from US, Canada, UK, Germany,Italy etc.As a China Closed Die Forging Maker,We have very good equipment including forging equipments from 300t-1600t,machining workshop for forging dies and forging machining.Our forging engineers are good at English and forging technologies,so our company is easy to communicate with. Feel free to let us know if you are finding a closed die forging supplier in China.
Closed die forging is a metal forging tecnology for precision parts. Such process is usually considered especially for safty factor because of its good performance and strength. So closed die forging is quite popular in producing automotive and non-automotive sectors. And we can see a lots of closed die forging factories in different scales all over the world, some are for steel forgings, some for aluminum forgings, and others are for copper forgings. There is no doubt that advantages of closed die forging over investment casting are obvious, so many people may put forward a question: "Are closed die forgings expensive?"
In the past forging production,our 1600t forging press is limited to closed die forgings no more than 30kg.To meet our customers' demands for larger products,we imported 2500t automatic hot forging press for closed die forging production.Below are the photos of 2500t automatic hot forging press:
Closed die forging requires two or more dies for production, which are also referred to as tooling. These dies first must be manufactured with CNC machine to reach high accuracy. The billet will be heated up to proper temperature for well deformation and is then pressed or hammered between these dies.

The restriction of the metal flow inside the dies allows the production of parts that are more complex in shape than a part being produced by the open die process. Additionally, closed die forging process allows for closer tolerances than those produced in open die (see the difference between open die forigng and closed die forging). Relatively simple shapes can also be processed this way, but the decision is usually driven by economics and meeting some of the conditions listed below.